Apllication of Six Sigma and FMEA Methods to Improve The Quality of Laminated Tube Packaging

Hafizh Hazmi Al Fauzi; Rizqi Novita Sari

doi:10.59934/jaiea.v4i2.804

Authors

Hafizh Hazmi Al Fauzi UPN VETERAN JAWA TIMUR
Rizqi Novita Sari UPN Veteran Jawa Timur

DOI:

https://doi.org/10.59934/jaiea.v4i2.804

Keywords:

Six Sigma, DMAIC, FMEA, Defect, Quality

Abstract

PT Lamipak Primula Indonesia is a company that produces various packaging made of plastic. The main product of PT Lamipak Primula Indonesia is toothpaste laminated tube packaging. PT Lamipak Primula Indonesia wants to minimize defects in products to minimize waste, reduce costs, increase efficiency, and maximize profits. This can also increase customer confidence in the product. PT Lamipak Primula Indonesia improves the quality of its products by applying Six Sigma with the DMAIC method. In this study, DPMO of 15766 was obtained and then converted to a sigma level of 3.7 which shows that the sigma level is below the 6 sigma level. This shows the achievement of sigma that has not been consistent and still shows the need for quality improvement in the laminated tube packaging production process in order to achieve zero defects. Based on FMEA analysis, it shows that the most significant failure occurs in machine conditions that cause defective shoulders with a value RPN of 210. This failure is caused by the lack of regular machine inspection, by the machine not being supervised in realtime, not following the SOP and the lack of worker skills.

Downloads

Download data is not yet available.

References

Waluyo, W., Sholihin, S., Permana, R. A., Firmanti, T. A., & Permatasari, Y. I. (2019). Application of Six Sigma Method in Infection Prevention and Control in Hospital: A Systematic Review. Journal of Health Research “SUARA FORIKES” (Journal of Health Research “Forikes Voice”), 11(1), 108-112. http://dx.doi.org/10.33846/sf11123

Zulkhulaifah, J. A., & Apriliani, F. (2024). Application of Six Sigma and Define, Measure, Analyze, Improve, Control (DMAIC) Method for Green Tire Shortage Analysis at PT Merpati Putih. Factory Journal of Industry, Management and Industrial Systems Engineering, 2(3), 119-133. https://doi.org/10.56211/factory.v2i3.495

Ghiffari, I., Harsono, A., & Bakar, A. (2013). Six Sigma Analysis to Reduce the Number of Defects at the Screen Printing Work Station (Case Study: CV. Miracle). Reka Integra, 1(1).

Sepriandini, Frizkia, and Yustina Ngatilah. “Application of six sigma method and failure mode and effect analysis (fmea) in analyzing the quality of newspaper products at pt. xyz balikpapan.” tekmapro: journal of industrial engineering and management 16.02 (2021): 57-60.

Hanifah, P. S. K., & Iftadi, I. (2022). Application of Six Sigma Method and Failure Mode Effect Analysis for Improvement of Sugar Production Quality Control. Journal of Industrial Engineering INTECH Universitas Serang Raya, 8(2), 90-98. http://dx.doi.org/10.30656/intech.v8i2.4655

Riandari, E., Susetyo, J., & Asih, E. W. (2022). Quality Control of Roof Tile Production Using the Application of Six Sigma Method and Failure Mode and Effect Analysis (FMEA). Rekavasi Journal, 10(1), 64-71.

Pakki, G., Soenoko, R., & Santoso, P. B. (2014). Proposed application of six sigma method to improve cladding quality (Case study of weapon industry). JEMIS (Journal of Engineering & Management in Industrial System), 2(1).

Rifaldi, M., & Sudarwati, W. (2024). Application of Six Sigma and FMEA Methods as an Effort to Reduce Defects in Bracket Products. Semnastek Proceedings.

Wulandari, I., & Bernik, M. (2018). Application of six sigma quality control methods at heyjacker company. EkBis: Journal of Economics and Business, 1(2), 222-241.

Caesaron, D., & Tandianto, T. (2015). Application of Six Sigma Method with DMAIC Approach to the Painted Body Handling Process of BMW X3 (Case Study: PT. Tjahja Sakti Motor). Research and Application of Industrial Systems and Engineering, 9(3), 182846.